What are OSHA Regulations for Stacking Pallets?

Pallets are inevitable material handling or storing equipment making their presence felt in warehouses, distribution centers, or other manufacturing facilities. Available in a wide range of configurations, they are immensely useful for the safe storage and transport of goods. Although a user-friendly and simple-to-use equipment, improper stacking of materials on pallet brings troubles and unforeseen accidents such as worker injuries, product or property damages, and so on. That is exactly why the Occupational Safety and Health Administration (OSHA) has devised a set of rules to be followed while stacking pallets. OSHA regulations pallet storage must be stringently followed to assure safety when stacking pallets. Do you want to know what these regulations are? Read the post to find answers.

OSHA Regulations Pallet Stacking: A Quick Guide

Stacking pallets properly not only save space at your shop but also helps eliminate tripping and collision hazards. It also helps to categorize the goods, which in turn eases the material storage and transportation activities. But if you stack pallets carelessly or overly high, it leads to collapse, causing injuries or death to those in their vicinity. The following are the measures majorly suggested by OSHA when it comes to stacking pallets.

  • Ensure that the pallets are durable enough to carry loads of any kind. Also, check the pallets for any damage before stacking the goods.
  • As per the OSHA regulations, do not stack products with sharp corners or edges in pallets in a manner such that they face main aisles and injure any person coming near them.

  • Securely tie the boxed items. You may use cross-ties or shrink plastic fiber for the purpose.

  • Ensure that the pallets are stored in clean place and have no protruding nails, holes, splinters, loose boards, among others.

  • Pallets must be positioned in a stable manner to avoid collapse or sliding when stacking goods on it.

  • Avoid keeping stacked pallets in high traffic areas.

  • Stack pallets up to 15 feet high, however, this will depend on the type of goods you stored on them.

  • Do not stack products only on one side of the pallet. The load must be evenly distributed.

  • If you are stacking different products, follow a practice of stacking similar items with uniform size and shape together and next to each other. Ensure to use appropriate pallet with the right capacity to stack goods.

  • If there is still room for stacking items than its rated capacity, do not try to over stack the pallets.

  • Always take care to stack the heaviest load at the bottom of the pallet.

  • Maintain sufficient clearance around stacks. This ensures safe handling and easy access.

  • Make sure to provide the workers with general ergonomics training and task-specific training to assure proper stacking.

  • Do not ever stack goods in such a manner that obstruct lighting, electrical panels, or ventilation, among others.

  • Climbing on the fully stacked pallets must be strictly avoided under any circumstances.

  • Use protective equipment like gloves, industrial shoes and helmet while stacking materials. You will never know when unforeseen accidents happen and cause injury to you.

  • It is not advisable to stand on an empty pallet. The deck board can break or workers’ foot may get caught between deck boards.

  • It is not advisable to manually lift heavily stacked pallets as per OSHA regulations, instead use a forklift or automated pallet dispenser for lifting.

OSHA has formulated several more safety practices for stacking pallets. Following such practices, although they seem basic and simple, helps prevent damage to life and property. You may also seek tips from the manufacturer from whom you are procuring the item regarding to the OSHA safety standards. Leading manufacturers like SPS Ideal Solutions will surely guide you on tips of OSHA regulations for stacking pallets.

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